How Cyclic Loads Accelerate Relay Contact Degradation

14.00 £
Published date: 2025/10/08
  • Location: 7070, Saint Michael, South Carolina, United States

Relay contacts are critical components in power switching applications, responsible for making and breaking current flow in circuits. Over time, with frequent on, these contacts deteriorate due to cyclical mechanical stress. This degradation is known as relay contact aging and can seriously compromise system reliability and performance.

When a relay switches on or off, an electric arc can form between the contacts, رله particularly when switching inductive loads. This arc creates thermal stress that causes electrode erosion, leading to pitting on one contact and bulging on the other. Over hundreds of thousands to billions of operations, this erosion modifies the microstructure, diminishing electrical efficiency.

In addition to arcing, contact impact erosion also contributes to aging.

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